Hey Randy, can you send me an email to:
birt_j@soigeneris.com? I don't want to clutter things up on here with 'business'.
A few of your questions I suspect will be wondered about by others. When upgrading from Mach2 to Mach 3 you need to write down all of your Ports&Pins assignments and motor tuning numbers (steps/unit). You have to enter then again in Mach 3 as there is no way to import them directly.
To use the SmoothStepper or any other motion control card with Mach you just install the motion control cards plug-in and create a profile in Mach and tell Mach to use the motion control card as the motion device, rather than the parallel port. It actually takes longer to describe than to do.
A lot of times you'll find that a manufacturer or dealer will have a starting profile that you can download and use. For instance Gecko has one for the G540, it has most of the settings specific for the G540 already set. I also have one for the G540+SS+Taig.
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Happy Machining!
Jeff Birt - Soigeneris.com
Proud Dealer of Taig, Precisebits, Gecko 540,
SmoothStepper and A2ZCNC products.